You’ve got a powerful Ford 6.0 PowerStroke diesel engine under the hood of your truck, but you know it could be running better. If you’re tired of dealing with a loss of power, excessive smoke, and clogged up emissions parts, it’s time to consider an EGR delete kit. An EGR delete kit will bypass your exhaust gas recirculation system, allowing your 6.0 PowerStroke to breathe easier and make more power.
With an EGR delete kit installed, you’ll instantly notice your truck running stronger and smoother. No more sluggish acceleration or black smoke from the tailpipe. An EGR delete kit is one of the best mods you can do for your 6.0 PowerStroke to unlock more horsepower and torque while drastically improving reliability and drivability. If you’re ready to unleash the full potential of your 6.0L diesel engine, here’s how to install an EGR delete kit in your Ford Super Duty.
What Is an EGR Delete Kit for the 6.0 Power Stroke?
An 6.0 EGR delete kit removes your truck’s Exhaust Gas Recirculation (EGR) system, a pollution control device. Deleting the EGR improves engine performance, fuel economy, and reliability in your 6.0 Power Stroke.
The EGR routes exhaust gasses back into the intake manifold, reducing combustion chamber temperatures to cut down on nitrous oxide emissions. The trouble is, over time EGR valves and passages fill up with soot and carbon buildup which hurts engine performance and efficiency. Removing the EGR prevents this buildup and restores lost power and fuel economy.
Installing an EGR delete kit is straightforward. You’ll remove components like the EGR valve, tubes, and intake manifold plenum. Then you install block-off plates to seal the engine and new intake parts. Many kits come with a pre-programmed tuner to disable any check engine lights.
An EGR delete kit provides many benefits for the 6.0 Power Stroke. Your engine will breathe easier, run cooler and more efficiently. You’ll gain horsepower and torque, often 10-15% or more. Fuel economy can improve by 1-2 MPG. And since there’s no EGR to clog, your engine will be more reliable and last longer.
If you want maximum power and performance from your 6.0 Power Stroke, an EGR delete kit is one of the best modifications you can make. Your engine will run stronger, cleaner and more efficiently without the restraints of the EGR system holding it back. Unleash your truck’s full potential with an EGR delete today!
Benefits of Installing an EGR Delete Kit
Installing an EGR delete kit on your 6.0L Power Stroke is one of the best things you can do for performance and reliability. Here are a few of the major benefits:
Improved Throttle Response
Without the EGR valve recirculating spent exhaust gasses, your engine can breathe freely. This means faster throttle response and crisper acceleration.
Reduced Carbon Buildup
The EGR system sends dirty exhaust gasses back into your intake, coating critical components in carbon and soot. Deleting the EGR prevents this buildup, so your valves, pistons, and intake manifold stay clean.
Better Fuel Economy
With the EGR delete, your engine runs more efficiently. You’ll likely see 1-2 MPG improvements, especially when towing or hauling heavy loads. Over time, the savings in fuel costs can offset the price of the delete kit.
Without the restriction of the EGR valve, exhaust gasses can flow more freely from your cylinders. This reduces backpressure and allows your turbo to spool up faster, resulting in noticeable power gains, especially at higher RPMs.
The EGR system circulates acidic gasses that can damage components like the intake manifold, valves, and head gasket over time. Eliminating the EGR improves reliability and can help prevent future repairs.
By unleashing your 6.0L Power Stroke with an EGR delete kit, you’ll enjoy enhanced performance, improved fuel economy, reduced maintenance, and greater longevity. For most owners, the benefits far outweigh the costs. Isn’t it time you unleash your engine’s full potential?
Step-by-Step Guide to Installing a 6.0 EGR Delete Kit and Exhaust Cutout
Installing an EGR delete kit and exhaust cutout on your 6.0L Powerstroke is straightforward if you have some mechanical inclination and the right tools. Here’s how to unleash your truck’s full potential in a few hours.
Remove EGR Valve
The EGR or Exhaust Gas Recirculation valve redirects exhaust gasses back into the intake to be re-burned. Removing it eliminates this and improves engine efficiency and power.
- Disconnect the EGR valve electrical connector and vacuum line.
- Loosen the EGR valve bracket bolts and remove the valve.
- Clean the EGR passageways of any built-up soot before installing the delete kit plate.
Install Delete Kit Plate
The delete kit plate blocks exhaust gasses from entering the intake.
- Place the gasket on the engine and install the delete plate, securing it in place with the provided bolts.
- Tighten the bolts to the recommended torque specs using a torque wrench.
Install Exhaust Cutout
An exhaust cutout allows you to open/close a passageway in the exhaust for an aggressive exhaust sound.
- Locate a suitable area in the exhaust piping to install the cutout, at least 18 inches from the turbocharger. Mark and cut an opening for the cutout.
- Weld the cutout in place and attach the actuator motor according to the instructions.
- Test the cutout to ensure it is operating properly before reassembling your truck.
Following these steps will eliminate your EGR valve, improve engine performance, and give you the option of an open exhaust with the flip of a switch. Your 6.0 EGR delete kit will feel like a whole new beast! Take it for a spin and enjoy the added power and signature Ford diesel sound.
So there you have it, by installing an EGR delete kit on your 6.0 Powerstroke you can unleash more power and improve reliability. No more worrying about clogged EGR valves or failing EGR coolers, and the best part is you’ll gain some extra horsepower and torque to make towing and daily driving more fun. For a few hundred bucks and a couple hours of your time, it’s really a no-brainer mod that can extend the life of your engine and put a smile on your face every time you mash the throttle. What are you waiting for? Get out there and unleash the beast under your hood!